ACE CAFE RADIO

    jeudi 21 août 2014

    DAN MANTYLA’S HONDA CL

    Vintage Honda CL motorcycle
    After acquiring a 1974 Honda CL 200, unspoiled yet barely running, Dan Mantyla was faced with a decision: restore or customize?
    Dan is a guy who understands the connection between art and engineering. He’s a shed-builder by night and a web developer by day. “I wanted to build a bike that to the untrained eye looks stock,” Dan tells us. “But what they’re doing in Japan with Bratstyle bikes and in Europe with scramblers is just too inspiring. When you get to design your own cockpit, you don’t pass that up.”
    Vintage Honda CL motorcycle
    Customizing a bike as rare as the Honda CL is a delicate situation. Especially when the bike has survived 40 years without someone taking a welder to the frame or a hammer to the gas tank. It requires thoughtfulness rather than brash ambition, and Dan kept that in mind throughout.
    Some of the modifications were an easy decision: like replacing the dorky taillight and lollipop blinkers with smaller ones, dropping the handlebars, adding more aggressive tires, and removing the mirrors.
    Vintage Honda CL motorcycle
    Other mods were more challenging. Dan has kept the side covers, but had to repair extensive cracking. So with the help of bondo and fiberglass, he installed little mesh grills—a very neat custom touch. And the muffler, rendered useless by rust and holes, was chopped off to make way for beautifully chromed, glass-packed exhaust pipes.
    But where do you draw the line? For Dan, that line was drawn on the bobbed rear fender, so the stock seatpan and sub-frame could stay. The Interior Shop, a hot rod upholstery business in Kansas City, wrapped the deeply upholstered seat.
    Vintage Honda CL motorcycle
    While all this was happening, Dan was rebuilding the busted motor. He installed oversized pistons, resurfaced the head, and refinished the cases. It’d cost a small fortune, but the little CL was now complete.
    The end result: a modest, unassuming resto-mod with styling cues from trackers and Bratstyle bikes alike. “The bike is a scrambler, capable both on- and off-road, and that’s what I wanted to convey,” says Dan. “This Honda CL is the bike for me. It’s vintage, it’s beautiful, and it wouldn’t look out of place ripping through a scene in the first Mad Maxmovie.”
    For more shots, check out Dan Mantyla’s website. There is a build thread for the Honda CL on the Do The Ton website.
    Vintage Honda CL motorcycle
    via BikeEXIF

    Mission Manx by MotorCircus

    MotorCircus presents Mission Manx from Schütze on Vimeo.

    THE ULTIMATE TRIUMPH SCRAMBLER?


    The Triumph Tramontana custom Scrambler
    The Scrambler is one of the most-loved Triumph motorcycles of recent times. But there’s a common criticism: its off-road performance doesn’t quite match those beguiling looks.
    That shortfall has just been blown to smithereens by a team of five motorcycle engineers. And not just any engineers: they’re all part of Triumph’s own chassis development team, based in Spain and led by brothers David and Felipe Lopez.
    The Triumph Tramontana custom Scrambler
    Since 2001, these guys have overseen the development testing of every new Triumph model—so you can guarantee that this custom Scrambler can walk the talk.
    The bike is called Tramontana, after a northerly wind that blows over the Pyrenees on the border of France and Spain. “That’s what this Scrambler does—it traverses the mountains as fast and as light as the wind,” says David Lopez.
    “During the development of the original Scrambler—launched in 2006—the aim was on-road performance, with the capability for very light off-road riding,” says Lopez. “But even then, it the potential for real off-roading was clear. The 270-degree crank version of the parallel twin allowed excellent traction with a good spread of torque. And the ergos and intuitive character of the chassis made it fun to ride on forest tracks.”
    The Triumph Tramontana custom Scrambler
    A couple of years later, Lopez and his crew handled the development of the Tiger 800XC. And they got thinking about the good off-road potential of big capacity bikes when purposely developed for it. “Our off-road backgrounds were more related to light bikes—trials and enduro,” says Lopez. “So we were surprised by the pleasure of riding bigger bikes in challenging conditions and terrains.”
    Lopez and his team have a soft spot for the Triumph ‘Modern Classics’ range, and had been planning to turn one into a high performance cafe racer. But while developing the 800XC, they decided to change tack—and create the ultimate off-road Scrambler.
    It took an extraordinary four years of after-hours work. But this machine has gone through the same chassis development process as an ‘official’ Triumph model, with extensive engineering input and equally extensive test-riding.
    The Triumph Tramontana custom Scrambler
    “We investigated countless different geometries, suspension types, wheel sizes, ergonomics and engine configurations,” says Lopez, “just like we’d have done for a production bike. The development decisions were made with only one target: off-road performance.”
    Visually, the starting point was a very ‘classical’ Scrambler look, but the finished machine has more of what Lopez calls a ‘modern-retro’ style.
    “It’s got the character of the Scrambler and the sixties Triumphs—provided by the parallel twin and the cradle/twin shock frame—mixed with modern high performance.”
    The Triumph Tramontana custom Scrambler
    The spec sheet is mouthwatering: multi-adjustable Ohlins suspension, alloy rims, twin front discs, alloy yokes and bars, and a tailor-made Arrow exhaust. Even better is what the bike is missing, to the tune of almost 40kg when weighed next to a stock Scrambler.
    As you can imagine, the mods are extensive. So here’s a detailed rundown.
    The Triumph Tramontana custom Scrambler
    Chassis geometry “The geometry was developed to provide a confidence-inspiring ride, balancing front and rear grip—to allow for easy and predictable rear-wheel drifting.” This geometry was achieved by repositioning the rear suspension unit top mounts, lengthening the swing arm, and by changing the forks and yokes.
    Wheel Base: 1510mm (up 10mm)
    Caster Angle: 26.1 degrees (down from 27.8)
    Trail: 111mm (up from 105mm)
    Dry weight: 178kg (down from a real-world 217kg)
    Weight Distribution: 48.5% Front – 51.5% Rear
    Suspension “The suspension is now Öhlins, and was specifically developed for this bike. We increased the fork stroke from 120mm to 220mm, and the rear wheel stroke from 106mm to 180mm.” The increased rear stroke comes via clamps machined from solid alloy that reposition the top of the rear suspension unit, which also improves progressiveness.
    Wheels Lightweight aluminum spoke wheels from Excel, sized 21” x 2.5” at the front and 17″ x 4.25″ at the rear. “The 21” front wheel is essential to achieve the desired level of grip and control of the front end in off-road conditions.”
    Frame Modified to reduce weight by eliminating all non-essential features. The steel fork yokes have been replaced by custom aluminum parts.
    Ergonomics The steel handlebars and risers have been swapped out for aluminum bars fitted with Tomaselli grips. The footrests are modified genuine Triumph accessory items, in the 1970s ‘bear trap’ motocross style. “Their position has been changed to lower the rider in relation to the center of gravity of the bike, to improve standing up bike control.” The seat is a one-off, covered with Italian brown leather.
    Front Brakes Twin 308mm discs (replacing a single 310mm disc) with two-piston floating calipers by Nissin.
    The Triumph Tramontana custom Scrambler
    Bodywork Custom-made side panel and rear mudguard. Black anodized aluminum sump guard.
    Powertrain Airbox replaced by inlet ports, with individual air filters to improve low and mid-range torque. Re-jetted Keihin carbs. Eliminated secondary air system. Custom-made wiring harness and battery tray. Lithium-Ion battery. Size 17-50 sprockets. Custom-made dynamic chain tensioner.
    Exhaust System Custom Arrow brushed stainless steel two-into-one high-level exhaust system, covered with wrapping tape to optimize the exhaust phase.
    CNC Machined Components Brake fluid reservoirs, rear brake master cylinder protector, sprocket cover, headlight brackets and protector, twin rear light.
    The stock Triumph Scrambler sells for $9,099 in the USA. Perhaps Triumph should take a leaf out of the Street Triple’s book and sell this machine as an ‘R’ version for $11,000—still a grand less than the 800XC. Or put together a kit, so that Scrambler fans can convert their own machines to Tramontana spec.
    Would you be tempted?
    Images courtesy of Marc Bordons.
    from BikeEXIF

    TOUGH MOTORWORKS DRAGSTAR 650


    Tough Motorworks 1
    If you’re going to name your bike building brand after your hometown, make sure it’s a good one. Lewis Reid lives in Tough, Aberdeenshire. And no, I’m not kidding. So here you have Tough Motorworks and their Yamaha 650 Dragstar.
    Lewis met Andy through their respective kids being students at the local school, Tough Primary. Just gets better doesn’t it! Sorry Lewis and Andy, back to the story. Two grown up dudes, pushing back against the mainstream with a shared interest in music. Andy used to be in a punk band and had a lo-fi recording studio den set up in his garden, so the pair got together, laid down some tracks and made CD of their efforts. Polydor or EMI didn’t come knocking so Lewis thought he’d repay his new mate with a skills swap and put some work into a tired old Dragstar in the back of Andy’s garage.
    A couple of hours a week of beer fuelled fettling wasn’t going to make the deadline of the brief Scottish summer, sometimes known as the week where it rains less and the skies are a very light grey. Lewis decided to take the plunge and rely on his spannering skills full time, using Andy’s bike as the guinea pig. Having owned wartime Harleys and Indians Lewis knew the stylistic route he wanted to head down.
    Tough Motorworks 2
    As the mass produced Japanese plastic and cast parts were removed from the donor the vision became clearer and Lewis started to warm to Yamaha’s faux-Harley. Dust covered parts on shelves started whispering “fit me, fit me” and before he knew it 3 weeks of all nighters and one 36 hour day had passed.
    Tough Motorworks 3The two-into-one muffler was mated to the stock exhaust but to give the impression of a fatter pipe, sections of another exhaust have been slid over the original and wrapped. This saved much needed budget and time tinkering with the carb.
    Tough Motorworks 4
    The bars are in fact two pairs welded together, one of which started life as Arlen Ness Ape Hangers, with ally bar end plugs turned by mate Nigel. The step up from 7/8″ to 1″ meant clutch and brake lever housing’s needed reworking, or rasping and filing in this case.
    Tough Motorworks 5
    Wiring is routed through the super-long bars to keep things tidy at the front whilst the electrickery further back hides in a cigar tin, donated by neighbour Irene. Apparently there’s a doll’s head in there to keep the CDI unit and starter relay away from the Scottish weather. If you think you’ve built a bike on a budget, think again until you’ve used your own kid’s toys.
    Tough Motorworks 6
    Rattle can paint job and homemade graphics of the owner on the tank, why the heck not. Let’s hope Andy feels the same.
    Tough Motorworks 7
    Again, this is the spirit of The Bike Shed through and through. Lewis converted his own shed, persuaded someone to give him a donor bike, abandoned his family (we don’t advocate this part), worked night and day with passion and dedication to the dream. Andy was over the moon and loves his ‘new’ bike, a roaring success.
    There was a lot more to this story that unfortunately we didn’t have time for but drop Lewis an email if you want to hear the rest or have a build in mind. Tough Motorworks is up and running, awaiting your donor. toughmototworks@gmail.com
    via The Bike Shed