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    lundi 28 septembre 2020

    HELLO ENGINE SHOWS HOW TO BUILD A TRIUMPH DESERT SLED

     


























    THE MOTORCYCLE INDUSTRY is replete with modern replicas of classic machines. These days, you can buy bikes that mimic the style of vintage motos—but with hidden electronics and catalytic converters, and no oil leaks.

    Period-correct old timers are becoming rarer by the day. So we need guys like Hayden Roberts: craftsmen who live and breathe classic motorcycles. He’s a British transplant living in Santa Paula, California, where he repairs and restores old British iron under the Hello Engine banner.




























    His latest project is a showstopper. Built for the Born Free show, it’s a Triumph desert sled that’s dripping with patina and could have been built in 1965—except that it’s not technically an original model.

    Hayden gives us the skinny: “I’d been collecting parts over the years and wanted to build the desert bike I’d always hoped to find stashed in a shed someplace. The idea was that every piece had to be original, no reproductions, and was there to serve a purpose: a race ready desert bike, no filler.”




























    “Maybe I got a little too deep into it, down to the logo on the bolt heads having to be era correct. But I wanted it to look like it was built 54 years ago—when in reality I finished it last Sunday!”

    Hayden’s Triumph is a ‘bitsa’ like no other: a textbook example of how to build a desert sled. The frame’s a 1964 TR6 unit—but it’s not stock. Hayden braced it at the steering head, strengthened it, and raked it out an additional three degrees for stability. The seat loop was bent up too, and the rear section de-tabbed.




























    At Iron Cobras Fabrication, Even Scott added a chromoly brace to the swingarm to strengthen it further. The rear shocks are longer-than-stock Girlings, with the stiffest resistance Hayden could find (identifiable by the green stripes on the springs).

    “The front forks are heavily modified,” Hayden tells us, “as the original equipment was basically a pogo stick.” This setup uses 1950s Triumph fork sliders with modded internals. Hayden added a shuttle valve, lengthened the dampening rods, added new bushings, and replaced the springs with heavy-duty progressive items.




























    The result is more travel and better cushioning over rough terrain. A fork brace was fitted too, to mitigate flex in lieu of a front fender.

    For wheels, Hayden started with a late 50s to early 60s BSA Goldstar front, chosen because those were lighter than the Triumph offerings from that era. The rear is a mid-60s Triumph wheel, paired with a Webco overlay sprocket. The front tire is an impossibly rare 19×4” Avon Trials Supreme, and the rear is an 18” Avon Gripster from the same era.




























    Hayden tells us that the engine work alone could fill an encyclopedia. According to the VIN, the motor’s a 1965 650 cc TR6—“but as you can see, it’s a motor Triumph never made.”

    The back half of the timing cover was slashed off, and the rear of a pre-unit 1950s motor welded in. “This enables you to run a Lucas competition magneto instead of the stock alternator set up,” Hayden explains.





























    “Magnetos get a bad rep but a well serviced mag will last 50-plus years. If they were good enough for fighter planes, they’re good enough for an old dirt bike.”

    To get the conversion to work, he had to add the magneto gear into the interlocking gear sequence in the timing case. Apparently, there’s no room for error: “Too far apart and the teeth on the gears won’t mesh; too close and they won’t turn.”




























    This setup also features a Bonneville crank with a light flywheel, a Johnson mild race cam, and a small valve cylinder head from a 1963 TR6. It’s been converted to a ‘breather’ configuration—meaning that the motor vents via the crankcase into the primary (something Triumph themselves would start doing in the 70s).

    Hayden had a set of N.O.S. Webco valves and springs, so he added those too, along with a set of forged 10:1 pistons. “The motor turned out really rev happy and is a ton of fun all through the range,” he says.




























    Even the ‘Q’ style air filter has a story. “Info on these is as scarce as the filters themselves,” says Hayden. “I’ve been told they were made in either New Mexico or the SF valley by a guy named Bobby Jay. I’ve never seen an advertisement for one, and you just don’t see them come up for sale often.”

    “These use a metal gauze and a replaceable piece of filter material. It replaces the stock left side cover and battery tray and tucks in out of the way. For me it’s the best looking of the air filters, like it belongs there.”




























    The twin exhausts are early 60s Bud Ekins pipes. Hayden wanted a system that exited on the left, so he could show off the magneto conversion on the timing side.

    Then there’s the impressive finishing kit. The seat is an original Bates race seat, hard-mounted to the frame for extra strength. Since it’s not hinged any more, Hayden had to modify the oil tank with a side filler.




























    The controls consist of Stelling and Hellings bars, and 1960s Camco grips with a leather ‘donut’ on the throttle side to prevent blisters. Hayden ran all the cables through lengths of braided fuel line—“an old desert trick that protects them from getting kinked if you drop the bike, or catch it in the giggle weeds.”

    Hayden’s dubbed his sled the ‘Desert Fox,’ a nickname given to racers like Bud Ekins and Larry Berquist back in the day. It’s portrayed by a hand-painted fox graphic on the fuel tank—a riff on the old leaping tiger logo of the 50s.




























    As for the rest of the tank, that’s an original too. It’s from a 1965 TR6, and still wears its Burnished Gold over white paint, and Robin Egg Blue pinstriping. (The decal on the oil tank is straight out of the 1963 Big Hare run).

    The patina and shed-built vibe conceal just how technically awesome this Triumph is. Back in the day, it would have been cutting edge. But right now, it’s a lovingly constructed reminder of the golden era of desert racing.

    Long live the Desert Fox!

    Hello Engine | Facebook | Instagram | Images by Jesse Carmody  via www.bikeexif.com

    How to build a Triumph Desert Sled: A period correct ground-up build by Hello Engine
    View Full SizeBY  via www.bikeexif.com 

    samedi 26 septembre 2020

    A CUSTOM MOTO GUZZI NEVADA 750 – TOMA #21 BY TOMA CUSTOMS




    Charles lives in front of our workshop, he’s a talented rugby player and his project to customize his bike starts from a dream. When he came to us, he didn’t yet have his license nor his motorcycle. But all this was soon to come true.

    He told us about the moodboard he had created over the years. His base model was a Moto Guzzi. The transformation should lead to a sober, elegant motorcycle with visible mechanics. For riding in the city as well as in the country.

    Custom Moto Guzzi Nevada 750

    Charles was ready to participate manually in this project. So we offered him to come and work with us in the workshop. This was also an opportunity to build a project the way we like it: creating a motorcycle and allowing the customer to get involved in the whole process.

    We love these kinds of projects and it was the opportunity to work on a Moto Guzzi. We opted for the 2011 Nevada 750 Anniversario model, which is light, fairly recent, and accessible (budget wise). We assisted Charles for the purchase. And then we started listing the design details and the modifications needed for his project.

    We started by finding him a new tank. We opted for an old Suzuki 250 with the perfect shape for the project. The challenge here was to integrate the fuel pump of the Guzzi, the Anniversario’s model is a fuel-injected model. To house the pump, we had to have a specific part externaly machined and it was welded by Brice from Workhorse Speedshop.

    Charles himself treated the inside of the tank and our bodybuilder painted it in a Daytona Grey colour. The adaptation of the tank was a real team work.

    The rest of the parts were manufactured and assembled in our workshop: front and rear fenders, custom made side plates, work on the rear part of the frame, as well as the saddle built and sewed in our workshop.

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    An important aspect of the project was to find the right balance of tones and colours. We worked to bring out the chrome and to highlight the beauty of the classic Moto Guzzi engine. The rims, handlebars, headlight base and shock absorber now contrast with the sober body colour and the black grey of the new exhaust system.

    A lot of the original body parts have been removed and the electrical part has been replaced by a sober electronic meter and more discreet lights and turn signals.

    The project schedule was adapted so that Charles could get involved in the project. The bike was ready just in time when he got his license.

    List of Major Modifications

    • –  Modify/shorten the rear part of the frame.
    • –  Bespoke front and rear fenders.
    • –  Replaced the fuel tank.
    • –  New speedometer.
    • –  Bespoke side plates.
    • –  New set of tiny led indicator lights.
    • –  Chrome handelbars.
    • –  Bespoke seat with black leather.
    • –  Bespoke exhaust line.
    • –  Removed a lot of original accessories that were superfluous.

    Click to visit the TOMA Customs website.

    Follow TOMA Customs on Facebook – Instagram – YouTube

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    Images: Olivier Truyman

    from BEN BRANCH from Silodrome.com - ©2020

    jeudi 20 août 2020

    IndianxWorkhorse Appaloosa v2.0 at the Baikal Mile 2020

    Indian Motorcycle and Workhorse Speed Shop took on the extreme Baikal Mile Ice Speed Festival in late February to give Appaloosa, the highly modified Scout Bobber sprint racer, the toughest of pre-season shakedown tests for its 2020 Sultans of Sprint comeback.

    In only its second running, the Baikal Mile challenged competitors to reach maximum speed with their specially prepared vehicles on the frozen surface of the deepest lake on Earth, - Lake Baikal, Siberia.

    “Racing on ice is hard, this is the most incredible thing I’ve tried to do. Coming here was a huge adventure for all of us and it was all about challenging ourselves, making new friends and having fun at the same time.” - Brice Hennebert "At this event there are bikes, you’ve got cars, a helicopter, a tank with a Bentley body. I mean, the craziness of the machines is just at the top level." - Sébastien Lorentz

    <iframe width="560" height="315" src="https://www.youtube.com/embed/zOUrl3w4gMA" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>

    mercredi 19 août 2020

    ‘07 Triumph Bonneville – North East Custom


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    When you grow up in a city of historical beauty – the setting of a Shakespeare play and where Galileo lectured at the local university – that also happens to be one of the oldest in the world, richness of culture and a passion for creation are in your blood from birth. For brothers Diego and Riki Coppiello, it was the internal combustion engine that become their passion at a very young age. However when they reached university, art and physics became their courses of choice. But the call of the engine brought them back together and they founded North East Custom in Padova, Italy where they combine all their talents to create motorcycles like this 2007 Triumph Bonneville that focus on clean design and highlighting the beauty in mechanical simplicity.

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    “When this beauty came in our garage we were aware we had the chance to give our opinion about this motorcycle and its role in the custom cultural process.” The key design focus of this Bonnie build was to draw attention to the bikes metal work, accentuate it where possible and remove all the plastics for a true best of British feel. The most prominent of these features is the factory gas tank that has been stripped of its paint work and even the sanding marks left in place. Then to show off their artistic flair, the boys hand-engraved the Triumph logo back in place before clear coating the tank to protect it from the elements. The guards have received the same treatment with the front heavily bobbed and left raw, while the rear is cut back, removed of all the lighting fixtures and then the company logo engraved to finish it off. It’s deliberately rustic with even the removable frame rail stripped of its hard-wearing paint and ground back to a raw metal finish.

    To take the look further and be consistent throughout the design even the smaller elements have been given the same treatment. From the ground back and drilled chain guard to the large custom alloy heel guards each part is purposeful while remaining true to the design. The passenger pegs have been swapped out for knurled items and the riders foot controls are now all raw metal items. The plastic side covers have been shown the door and the negative space left behind allows the universally beloved items of the automotive world, raw alloy velocity stacks, to take centre stage. The engine is the one area of the bike where smooth metal and rich black paint allows it to be the centrepiece amongst the industrial elements that make up the rest of the build; although the boys couldn’t quite hold back and did drill out the sprocket cover.

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    Lighting and the controls are all about keeping things simple with a nod to the past and minimalism being the order of the day. The headlight is smaller than the factory unit and set back closer into the trees while the rear tail light is an LED strip that has been neatly recessed into the frame loop. The Tracker style bars are lightweight alloy with Kangaroo leather used for the grips and drilled levers matching the body work. For a hint of the old the factory switchblocks have been ditched and old style single function units fitted, one of which controls the rear LED indicators and the front items that are attached to the bar ends. The single instrument is the ever popular Motogadget analogue item held in place by a machined alloy mount that has more company brand engraving. With the Kangaroo leather looking so good on the bars the same hide is used on the diamond stitched two up seat and ensures there is not a spec of colour in sight!

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    The Triumph Twin has been doing its thing in various guises for a long time now and what it has always done well is deliver bucket loads of usable torque right across the rev range. For 2007 the increase to 865cc only improved on that torque figure and added a few extra ponies too. But like many torquey engines the one thing it lacks is snappy throttle response and any real surge of power in the last 1000rpm. The solution found by many and fitted by North East is a change to flat-slide carbs and in this case the ever popular Keihin FCR 39mm units. Not only is there a sizeable performance increase but the large array of needles and jets that come with the kit allow them to be tuned for all manner of other engine modifications and climactic conditions. No doubt these FCR’s are flowing some extra fuel required to keep up with the stunning hand-made Stainless Steel side mount exhaust that the boys fabricated. “I can assure you it is not silent at all. But never mind, bikes like these are made to be seen.”

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    With that extra performance on tap and sharper power delivery it made perfect sense to improve the handing of the Bonnie to take full advantage. To give the front end more feel and inspire some extra confidence the standard forks have been treated to a Bitubo fork cartridge conversion kit.

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    But it’s out back that the big dollars were spent with a pair of Bitubo’s top of the line rear shock conversion that features nitrogen filled remote reservoirs and a full range of adjustability for height, compression and dampening. Braking has also come in for a fairly serious upgrade, the 310mm drilled single rotor remains in place but is now clamped by a whopping 6 piston PRETECH caliper. With the standard unit only 2 pistons the conversion requires a bigger master cylinder and here a CBR unit takes care of business with all new fittings and a braided line ensuring there is no pressure loss across the system.

    To match the theme of the build the wheels are a combination of black rims and stainless spokes all wrapped in a set of Bridgestone dual sport rubber for that go anywhere riding form and function. With the bike off the work stand Diego and Riki have the perfect machine to wake up the usually tranquil, historic streets of Padova and with such a culturally rich place to call home the inspiration for their next build is seemingly endless. In the mean time a quick blip of the Bonnie’s throttle will make the tourists jump for a little light-hearted entertainment on the way back to the workshop.

    [Photos by Fragment] by 

    via https://www.pipeburn.com/